Lubrication points during the operation of FAG linear bearings

Mix two incompatible oils and never mix incompatible oils. Usually the consistency will be soft, and finally the damage will be caused by the loss of grease. If you don't know the grease you used in FAG bearings, you should first remove all the original grease and then add a grease to lubricate.
In the process of using linear bearings, we often encounter such a situation. How are these situations formed? How to solve them when they are formed has always been the biggest headache for the technicians of major enterprises. The causes and solutions for the phenomenon of overheating of the bearing during use are explained in detail: The instantaneous high temperature in the grinding zone can be heated to a temperature higher than the tempering heating temperature of the workpiece at a certain depth (10 to 100 nm). In the case where the austenitizing temperature is not reached, as the temperature to be heated is increased, the surface layer will be re-tempered or high-temperature tempered in accordance with the heating temperature, and the hardness will also decrease. The higher the heating temperature, the more the hardness decreases.
In the grinding process, the grinding wheel and the workpiece contact area consume a large amount of energy, generating a large amount of grinding heat, resulting in local instantaneous high temperature in the grinding zone. Using the linear heat transfer heat transfer theoretical formula to derive, calculate or apply the infrared temperature and thermocouple method to measure the instantaneous temperature under experimental conditions, it can be found that the instantaneous temperature in the grinding zone can be as high as 1000-1500 °C in 0.1-0.001 ms. Such instantaneous high temperature is sufficient to cause high temperature oxidation, amorphous structure, high temperature tempering, secondary quenching, and even burn cracking of the surface layer at a certain depth on the working surface.
The surface of the steel under transient high temperature acts on the oxygen in the air and rises into a very thin (20-30 nm) thin layer of iron oxide. It is worth noting that the thickness of the oxide layer is corresponding to the test results of the total thickness of the surface-grinding metamorphic layer. This shows that the thickness of the oxide layer is directly related to the grinding process and is an important indicator of the quality of the grinding.
The grease used in FAG bearings has rust resistance. The performance of rust prevention is mainly based on the solubility of oil, different viscosity and grease formed by different materials, with different levels of anti-volume and anti-rust properties. Generally speaking, the viscosity is large and the fat solubility is poor. The grease is more water-repellent. Even if the grease is filled with water in the linear bearing cavity, it can form a layer of oil film that can resist the appearance of the steel. Because of the low rotation speed of the bicycle, the choice of grease can be relatively high, but the water resistance is very strong. Because the bicycle is often used in car wash, rain, and off-road, it is very important to deal with water, even if it is The slightly viscous grease will not affect the smoothness under low rotation, and once the surface is oxidized, the entire peeling process and aging process will be rapidly intensified.
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Precautions for use of FAG tapered roller bearing lubrication device

When the bearing is installed, it can be selected according to its type and size, mechanical, heating or hydraulic. However, under no circumstances can you tap the tapered roller bearing ring, cage, rolling element or seal directly. The force applied to the FAG bearing during installation must not be transmitted from one bearing ring to the other through the rolling element, otherwise the raceway may be damaged.
First of all: The first point is two tank equipment, one for use, regular switching, spare tank cleaning, oil temperature precipitation, net oil and water.
Second, the fuel tank should be equipped with a degassing plate in the oil return zone - reduce the impact of fueling; the magnetic grid device - the iron in the oil returning zone; the floating oil suction port - the appropriate position below the liquid surface to absorb oil; the automatic drainage device or the water immersion alarm device - will precipitate Separate water to discharge in time; dynamic liquid level control - alarm or interlock for sudden large amount of oil leakage.
Third, the oil supply filtration precision is high, generally requires filtration accuracy of 10 ~ 20μm to ensure the cleanliness of the oil.
Fourth, the oil supply pressure should be kept constant, the lubrication system working pressure control device should have high sensitivity and precision, avoid the pressure drop caused by the pressure change, cause the local lubrication system to supply insufficient oil, and the oil film FAG bearing wear and sintering .
5. The volume of the fuel tank should be 35 to 40 times the displacement per minute of the oil pump, and some even larger. In the case of high oil level operation, ensure that the oil stays in the tank for a long enough time to settle.
6. The pressure tank in the lubrication system must operate normally, control the reasonable oil filling flow value and the liquid level in the tank, and play the pressure fluctuation of the partial buffer system and the supply of the emergency oil source.
7. The oil supply temperature should be controlled between 40±2°C to ensure the viscosity of the oil supply.
8. The filter must drain the residual air in the filter cartridge before switching the tapered roller bearing.
For clearance-fit tapered roller bearing rings, it is recommended to apply a thin anti-creeping etchant on the mating surface to prevent frictional corrosion between the mating surfaces.
Proper installation is very important for the use of FAG bearings. I hope that everyone can use the correct installation method in future use.
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